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Ayush Kumar, Quality Engineer
Available for new opportunities

Ayush Kumar

Quality Engineer — Manufacturing & Process Improvement

Results-driven Quality Engineer with 5+ years across casting and automotive component manufacturing — turning shop-floor data into measurable defect reduction and audit-ready compliance.

Budaun, Uttar Pradesh, India+91 8192913216ayushkumar03206@gmail.com
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01

Introduction

Who I am, at a glance

Results-driven Quality Engineer with 5+ years of experience in Manufacturing Quality Assurance, ISO 9001 / QMS compliance, Process Improvement, Root Cause Analysis, and Continuous Improvement across casting and automotive component manufacturing. Proven track record of reducing manufacturing defects by 20–40% and driving quality excellence through structured problem-solving (RCA, CAPA, DMAIC). Combines core quality engineering expertise with data analytics skills — SQL, Power BI dashboards, Advanced Excel, and Power Query — to convert shop-floor quality data into actionable KPI insights for leadership decision-making.

Quality Assurance & ControlISO 9001 / QMSPPAPCAPARoot Cause AnalysisDMAICLean ManufacturingKaizen · 5S
02

Career

Where I've worked and what I've done

Quality Engineer

Siddharth Alloys Pvt. Ltd.

JAN 2024 — PRESENT
  • Lead end-to-end quality assurance for manganese steel casting components, ensuring conformance to customer and industry specifications.
  • Own PPAP documentation, inspection reports, and quality records, maintaining audit-ready compliance across the production line.
  • Maintain compliance with ISO 9001 Quality Management System (QMS) requirements across production.
  • Conduct Root Cause Analysis (RCA) and implement CAPA, reducing recurring quality issues and improving first-pass yield.
  • Monitor heat treatment processes and lead process-improvement initiatives that strengthen consistency and reduce rework.
  • Build Power BI dashboards to track quality KPIs, giving management real-time visibility into defect trends and process performance.

Quality Line Leader

Ashok Leyland Ltd.

OCT 2020 — DEC 2023
  • Led quality checks on the production line and ensured products met standards.
  • Managed Quality Gate documents and kept inspection records up to date.
  • Reduced line defects by 20–40% using DMAIC and Lean Manufacturing methods.
  • Identified root causes of defects and resolved them with corrective actions.
  • Conducted regular process audits and trained operators on quality steps.
03

Achievements

Impact I've delivered

20–40%

Reduction in manufacturing line defects through systematic process optimization and root cause elimination.

5S + Kaizen

Projects implemented that measurably improved operational efficiency and workplace organization.

Power BI

Dashboards developed for KPI tracking, turning raw production data into decision-ready reports for leadership.

04

Skills

What I bring to the table

Quality Tools

PPAPCAPARCADMAICFMEAHIRA7 QC Tools

Data & Analytics

SQLAdvanced ExcelPower BIPower QueryDashboard DevelopmentData Visualization

Other

Microsoft 365AI Prompt EngineeringSupplier Quality Mgmt.Internal & Supplier Audits
05

Dashboards & Reports

Power BI work

A selection of Power BI dashboards I've built for sales, order and regional performance analysis. Each file is downloadable and opens directly in Power BI Desktop.

dah.pbix

Sales & Order Performance Dashboard

Tracks order volume, cost and profit trends with KPI cards, monthly trends, category and payment-method breakdowns, plus interactive region and status filters.

ProfitCostOrder StatusProduct CategoryPayment MethodRegion

Column Chart · Pie Chart · Line Chart · Bar Chart · 100% Stacked Bar · KPI Cards · Slicers

Download .pbix
Ayush.pbix

Manager-wise Sales Dashboard

Compares sales amount and order quantity across managers and months, highlighting top performers with bar and pie visuals and a headline KPI card.

ManagerMonthSales AmountOrder Qty

Bar Chart ×2 · Pie Chart · KPI Card

Download .pbix
bi30.pbix

Regional Sales & Profit Dashboard

A full sales-performance view with a geo map, profit percentage by region donut, category and ship-mode breakdowns, and a dedicated profit-per-sale KPI.

RegionCategoryShip ModeProfitSalesOrder Year

Map · Donut Chart · Column Chart · Pie Chart ×2 · Area Chart · Bar Chart · KPI Cards

Download .pbix
Bi_Sales_Analysis_-01.pbix

Sales Analysis by Region & State

Breaks down quantity and sale amount by region, state and year, with trend lines and multi-level slicers for drilling into specific markets.

RegionStateQuantitySale AmountYear

Column Chart ×2 · Pie Chart · Line Chart · KPI Cards · Slicers

Download .pbix
06

Certifications & Education

Formal training and qualifications

Certifications

  • Microsoft Power BI Certification
  • Advanced Excel for Data Analysis
  • AI Prompt Engineering
  • Industrial Safety Training

Education

B.Tech in Mechanical Engineering

Rajshree Group of Institutions — AKTU

2026

Diploma in Mechanical Engineering

Board of Technical Education, Uttar Pradesh · 75%

2020

07

Coaching & Consultancy

Beyond my full-time role

Quality Engineering Coaching & Consultancy

Alongside my full-time role, I offer coaching and consultancy for individuals and businesses on quality systems, process improvement, and manufacturing best practices. If you or your organisation needs guidance, feel free to reach out.

Career & Interview CoachingISO / QMS ConsultancyProcess & RCA AuditsPower BI / Excel Mentoring

Let's build reliable quality systems together.

Open to Quality Engineer, Quality Assurance and Process Improvement roles — and to coaching / consultancy engagements — in manufacturing, casting, and automotive industries.

ayushkumar03206@gmail.com+91 8192913216LinkedIn